Full-Automatic Two-Component Vacuum Potting Machine for EV BMS Module Zero-Bubble Encapsulation

HY two-component vacuum automatic potting machine integrates servo closed-loop proportional metering, full-chamber high-vacuum defoaming, 3-axis CNC gantry and MES full-data traceability system. All mixing, filling and pressure-holding procedures run under -98KPa negative pressure to eliminate microbubbles inside electronic assemblies. It supports adjustable 1:1~10:1 AB glue ratio, compatible with epoxy, PU and silicone adhesives. Equipped with WIN10+PLC industrial control system, multi-head metering and automatic anti-curing cleaning, the equipment fully meets IATF16949 standards for bubble-free encapsulation of automotive electronics, new energy power modules and sensors.

Customizable Two-Component Vacuum Potting Equipment for Automotive Tier1 Electronic Suppliers

HY customizable two-component vacuum potting machine targets diversified bubble-free encapsulation demands of global automotive Tier1 power & sensor electronic suppliers. Clients can freely configure glue mixing ratio, metering pump type, vacuum chamber specification, track conveyor, multi-head dispensing quantity and constant temperature tank capacity based on actual workpiece outline and glue viscosity features. The equipment reserves Ethernet communication port to synchronize vacuum degree, glue ratio and single-tray potting volume data with factory ERP via MES system. Compact bench pilot and full inline track conveyor production versions are both available to match different production scale demands.

Most Tier1 electronic suppliers deploy separate offline vacuum potting machines for BMS, ECU and coil products, leading to high procurement cost and inconsistent bubble control standards. HY flexible programmable potting system stores hundreds of encapsulation programs for multi-product fast switching, one cabinet machine covers all automotive electronic component vacuum sealing procedures. All core servo metering and vacuum pressure sensing components adopt international top brands to guarantee stable 24-hour non-stop continuous operation. Professional after-sales engineers provide remote online troubleshooting and annual regular tank maintenance to minimize unexpected shutdown risks for factories with tight OEM delivery schedules.

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Opciones de personalización

Highly Translucent

Custom gear/screw/piston metering pumps, adjustable mixing ratio 1:1~10:1 for multi-viscosity two-component encapsulants

Strong Resistance

Custom XYZ travel from 400×1000mm, 0~500mm/s running speed, support 1~4 multi-head synchronous potting.

Certified

Optional 15L/30L/55L heating & stirring tanks, automatic glue replenishment, pipeline heating and visual liquid level detection.

Custom ultimate vacuum up to -98KPa, diaphragm raw glue defoaming, independent vacuum chamber for batch workpiece processing

Chemical-Resistance

Custom pressure/flow/weighing real-time monitoring, NG alarm, ERP docking and automatic daily potting report export modules.

Excellent Hydrophobicity

Optional automatic mixing valve cleaning, 0~300S adjustable anti-curing timing, track conveyor for inline production line connection.

Solve Potting Bubbles with HY Vacuum Tech

Tired of bubble defects causing insulation failure and product scrap? The HY two-component vacuum potting machine solves bubble problems at the source with multi-stage graded vacuum defoaming technology. Unlike traditional atmospheric dispensing that leaves 2-5% void rates, our -98KPa deep vacuum system reduces bubble residue to below 0.1%. The synchronous pre-defoaming process treats raw glue and workpiece cavities simultaneously, eliminating micro-bubbles in deep-cavity dense winding components. Constant-temperature stirring tanks prevent viscosity drift, while dual alarms for glue shortage and vacuum leakage avoid mid-process sealing failure and workpiece scrapping.

Automotive Electronics Potting Solution

The HY two-component vacuum potting machine provides a complete encapsulation solution for automotive electronics manufacturers meeting IATF16949 standards. Its closed-loop servo proportional mixing ensures consistent ±2% ratio accuracy across batch production, while multi-stage vacuum defoaming guarantees zero-bubble potting for power modules, sensors and control units. The built-in MES QR code system enables full-lifecycle traceability with standardized process reports including bubble inspection images, supporting PPAP certification requirements. From prototype testing to mass production, HY offers scalable vacuum potting solutions tailored to automotive electronic assembly lines.

Professional Vacuum Potting Machine Manufacturer

As a professional vacuum potting machine manufacturer, HY delivers reliable two-component encapsulation equipment with factory-direct pricing and comprehensive after-sales support. Our in-house R&D team continuously optimizes servo mixing and vacuum control algorithms for epoxy, PU and silicone materials used in new energy power encapsulation. We offer customized configurations including multi-head dispensing, CCD vision positioning and plasma cleaning modules to match your specific production needs. With free pre-delivery process simulation, on-site installation training and 24/7 technical support, we help you reduce development cycles by nearly 30% and maximize return on investment.

Fields of Application

  • New Energy Vehicle BMS & High-Voltage Power Module Encapsulation

For mass vacuum bubble-free potting of EV BMS boards, OBC on-board chargers and power management modules. -98KPa high vacuum eliminates microvoids inside dense PCB circuits, adjustable multi-head metering improves line throughput. MES records single-tray glue volume & vacuum degree to meet OEM IATF16949 batch audit standards.

  • Automotive ECU, Sensor & Intelligent Cabin Electronic Sealing

Tailored for Tier1 auto electronic suppliers’ controller and radar sensor encapsulation. 3-axis gantry adapts irregular deep-cavity housing structures, full negative-pressure potting avoids air trapping to guarantee insulation, waterproof and shock-resistant performance of automotive control parts.

  •  Industrial Inverter, Transformer & Motor Coil Encapsulation

For medium & high-power inverter, drive transformer and motor winding coil vacuum potting. Optional 55L large heating glue tanks prevent high-viscosity epoxy precipitation, graded multi-stage vacuum eliminates tiny bubbles inside compact coil windings.

  • Light Commercial Vehicle & E-Bus Power Assembly Potting

Heavy-duty vacuum potting configuration for electric van and bus power assemblies. Track conveyor connects front assembly stations, wide working range fits large-size power modules, stable vacuum performance adapts two-shift long-cycle continuous production.

  •  Auto Aftermarket Modified Electronic Small-Batch Encapsulation

Compact bench vacuum potting pilot machine for modification factories. Low procurement cost, fast program switching for customized small sensor, power supply prototype small-batch bubble-free sealing processing.

  •  Automaker R&D Lab Electronic Prototype Vacuum Testing

Mini bench vacuum trial unit for OEM R&D labs, used for new electronic component encapsulation process verification. Adjustable mixing ratio, vacuum value and dispensing stroke to generate standardized PPAP certification test reports with full potting parameter records.

More Features for Choosing Two-Component Vacuum Automatic Glue Filling Machine

Enjoy reliable, worry-free potting experience with Huayu HY-SAV600 two-component vacuum potting machine, built for strict automotive IATF16949 certification demands. Every workpiece tray binds a unique QR code at feeding station; mixing ratio, vacuum degree, tank temperature and potting volume data are automatically recorded for full-lifecycle traceability during quality complaints or batch recalls. Operators check real-time vacuum status and glue ratio via the large onboard touchscreen with intuitive graphic menus. Dual alarms for glue shortage and vacuum leakage remind staff to replenish materials early, avoiding unexpected production halt. Detachable cleaning modules simplify daily maintenance without complicated disassembly.

Choose Huayu HY-SAV600 two-component vacuum potting machine to unlock lean manufacturing and rapid investment returns. Unlike costly long full-automatic vacuum production lines occupying massive plant space, this compact integrated layout saves over 2 square meters workshop area without sacrificing output efficiency. Bubble-free one-pass potting eliminates rework and scrap loss caused by insulation failure, cutting after-sales warranty expenses greatly. Its MES communication module connects all mainstream industrial ERP/MES systems without large-scale secondary development, saving software customization budget. Visual daily statistical reports auto-generate glue consumption and defect data to optimize material planning and further reduce production overhead.

Tired of bubble defects causing insulation failure and product scrap? The HY two-component vacuum potting machine solves bubble problems at the source with multi-stage graded vacuum defoaming technology. Unlike traditional atmospheric dispensing that leaves 2-5% void rates, our -98KPa deep vacuum system reduces bubble residue to below 0.1%. The synchronous pre-defoaming process treats raw glue and workpiece cavities simultaneously, eliminating micro-bubbles in deep-cavity dense winding components. Constant-temperature stirring tanks prevent viscosity drift, while dual alarms for glue shortage and vacuum leakage avoid mid-process sealing failure and workpiece scrapping.

Step into next-gen new energy encapsulation with Huayu HY-SAV600 inline two-component vacuum potting machine. Its dual core independent closed-loop servo mixing and multi-stage graded vacuum defoaming redefine electronic sealing standards. Separate servo motors drive A/B glue with real-time pressure feedback, adjusting ratio flexibly from 1:1 to 10:1 without gear replacement. The -98KPa synchronous pre-defoaming eliminates microbubbles inside dense winding deep cavities, while constant-temperature stirring tanks stabilize glue viscosity for uniform potting thickness on irregular automotive power housings. Tailored for epoxy, PU and precipitative silicone, this self-developed control system solves long-term viscosity drift issues in continuous mass production.

Complete Vacuum Potting Solution for You

Need a complete vacuum potting solution for your new energy or automotive electronics production line? Huayu’s HY two-component vacuum potting machine delivers end-to-end encapsulation solutions from prototype testing to mass production. Featuring closed-loop servo mixing, multi-stage vacuum defoaming and MES QR code traceability, it meets IATF16949 and PPAP certification requirements for automotive manufacturing. Our engineering team provides free process simulation and customized configuration advice to optimize your potting workflow. Whether you need standard equipment or fully tailored production line integration, we have the expertise to deliver results. Reach out now for your customized solution proposal.

  • “We have cooperated with HY for two complete two-component vacuum potting cabinet production lines within two years. All encapsulation vacuum & glue ratio test data comply with EU automotive electronic insulation standards, complete MES data linkage simplifies batch bubble quality traceability management. Regular overseas vacuum calibration service is reliable, multilingual technicians communicate without any barriers for our cross-border OEM supporting projects.”

  • “We use HY heavy-duty two-component vacuum potting cabinets for truck OBC module encapsulation. Wide working range adapts large-size power assemblies, full -98KPa vacuum chamber supports long two-shift continuous production without negative pressure drift. The whole machine runs stably for 11 months without frequent sealing strip replacement, plastic part bubble rework cost decreased sharply”

  • “Our workshop produces customized small power supply and sensor modules with frequent housing shape changes. HY bench semi-auto vacuum potting machine switches encapsulation programs within 12 minutes, cutting massive downtime loss. Low initial procurement cost fits our small batch orders, consistent zero-bubble potting guarantees insulation performance of export electronic goods. Online remote support solves most vacuum potting faults without expensive overseas service trips”

  • “We selected HY compact bench two-component vacuum potting pilot machine for our power module prototype lab. It only occupies 1.4㎡ lab space and supports adjustable ratio & multi-stage vacuum for all new electronic housing bubble-free tests. Storable encapsulation trajectories fit multi-round design iteration, standardized PPAP bubble test reports fully meet vehicle certification standards. Their team optimized our potting workflow free during equipment delivery.”

Alternative Names

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