Введение продукта

HY two-component automatic dispensing machine adopts closed-loop servo proportional mixing system, realizing accurate A&B glue ratio control, automatic constant temperature storage, high-speed path dispensing and real-time glue weight feedback. Equipped with 3/4-axis motion platform, CCD vision positioning and MES data linkage module, it supports continuous automatic gluing for auto grille assemblies, ambient light guides and HVAC housings. The whole equipment meets IATF16949 standards, delivering stable seal & bonding production with consistent glue line width and thickness.

 

Intelligent MES Data Linkage System on Two-Component Dispensing Machine

The built-in MES QR code data linkage system is the core intelligent competitiveness of HY two-component dispensing machine. Every plastic workpiece to be glued is scanned and bound with exclusive QR code at feeding station, all glue mixing ratio, constant temperature value, actual glue output weight and gluing path parameters are automatically associated and stored. All production data is saved locally and backed up to cloud servers, enabling full lifecycle traceability during customer quality complaints or batch product recall events caused by sealing failure. The system auto-generates daily glue consumption and defective sealing statistical reports with visual charts.

The MES communication module supports multiple mainstream industrial protocols, compatible with domestic and imported automotive assembly line MES and ERP management systems without secondary large-scale development. Frontline operators check real-time glue ratio, tank temperature and equipment running status on machine touch screens, while factory managers monitor overall daily gluing output and sealing defect rate through mobile phones or office computers without entering the production workshop. All glue flow and ratio threshold parameters are set with hierarchical permission control to prevent unauthorized modification of automotive sealing process standards. Compared with traditional offline manual record dispensers, HY’s MES linkage system reduces after-sales sealing quality dispute processing costs by over 62% for automotive component manufacturers.

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Параметры настройки

Contamination-Free
Glue Ratio Customization

Custom mixing ratio from 1:1 to 10:1 for polyurethane, epoxy and silicone two-component adhesives.

High-Clarity
Motion Axis Customization

Select 3-axis plane platform or 4-axis rotary tilting platform for curved & irregular workpieces.

Ultra-Thin
Visual Positioning Customization

Add single/dual CCD vision system, optional laser height sensor for uneven workpiece surface compensation.

Durable
MES Data Function Customization

Custom glue weight record, NG alarm, ERP docking and automatic daily gluing report export modules.

HY R&D, Workshop & Core Manufacturing Advantages

HY is a professional automotive dispensing automation equipment manufacturer with a 12,000㎡ standardized intelligent workshop, independent precision machining and assembly workshops. Our R&D team develops closed-loop servo proportional control algorithms, holding multiple two-component dispensing equipment patents. We adhere to the concept “Precise Gluing, Digital Process Control”, delivering over 38 complete dispensing lines yearly. All machines pass 72h continuous aging test before shipment, supporting global Tier1 suppliers with overseas commissioning & operator training. Built-in MES system cuts glue waste & defective sealing rate below 0.25%.

Full-Automatic Two-Component Dispensing Machine for EV Grille Lamp Mass Sealing

Full-automatic two-component dispensing machine is customized for mass waterproof sealing of new energy vehicle luminous grille assemblies. It integrates independent A&B constant temperature pressure tanks, servo closed-loop proportional mixing unit, 4-axis rotary motion platform and CCD visual positioning system. Real-time glue weight feedback sensor monitors actual output volume to avoid insufficient or overflow glue, each workpiece binds QR code to store all gluing parameters in MES system. Interlock alarm blocks unqualified semi-finished grille parts caused by abnormal glue ratio or broken glue lines.

Different from simple two-pot manual dispensers on the market, HY integrated all-in-one structure combines mixing, heating, motion and data recording functions in one unit. All glue proportional control standards comply with automotive IATF16949 quality specifications, supporting polyurethane, epoxy and silicone two-component adhesive synchronous production. We deliver 72-hour full machine aging test before shipment and provide one-stop overseas installation, debugging and operator training service. Quick program switching completes product replacement within 10 minutes, greatly reducing downtime caused by frequent new grille model iteration of auto suppliers.

Product Features of HY Two-Component Automatic Dispensing Machine

  • Closed-loop servo proportional control with real-time glue weight feedback, accurately stabilizing A&B glue mixing ratio.
  • Automatic constant-temperature separate storage tank prevents premature curing of two-component adhesives.
  • 3/4-axis high-speed motion platform plus CCD vision positioning realizes high-precision path dispensing.
  • MES data linkage module realizes full traceability of production parameters and dispensing records.
  • Fully compliant with IATF16949, consistent glue line width and thickness for stable sealing & bonding.
  • Supports uninterrupted automatic gluing for auto grille, light guide and HVAC housing mass production.

More Features for Product

HY two-component automatic dispensing machine adopts proprietary closed-loop servo proportional mixing technology. Independent servos control A and B glue feeding, while real-time pressure sensors transmit flow data to adjust motor speed dynamically. Mixing ratios from 1:1 to 10:1 can be accurately set without gear replacement, effectively solving bubbling, incomplete curing and uneven mixing triggered by unbalanced AB glue ratios.
Constant-temperature tanks maintain steady viscosity to deliver uniform glue beads on curved workpieces. Our in-house servo program adapts to PU, epoxy and silicone for automotive interior sealing. Insulated heated tanks with stirrers avoid glue stratification, and low-glue alarms halt mid-process interruptions. Compared with gear pump dispensers, this servo system slashes ratio-related sealing rework by 3.2 times and thoroughly eradicates incomplete curing defects on plastic assemblies.
HY two-component automatic dispensing machine features exclusive closed-loop servo proportional mixing tech. Separate servos drive A/B glue feeding, with real-time pressure sensors feeding back flow data to dynamically tune motor speed. Mix ratios from 1:1 to 10:1 are adjustable precisely without mechanical gear replacement, eliminating uneven mixing, partial curing and bubbling from unstable AB glue proportions.
Constant-temperature tanks stabilize glue viscosity for consistent glue lines on curved parts. Our self-developed servo program fits high-viscosity PU, thin epoxy and precipitating silicone for auto interior sealing. Insulated heated tanks with stirrers stop glue layering, while low-glue alarms prevent production stops. Versus fixed-ratio gear pump dispensers, our servo tech cuts ratio-caused sealing rework by 3.2x and fully resolves plastic assembly incomplete curing.

Applicable Fields

For mass sealing of EV front grille lamp assemblies, two-component PU glue forms uniform waterproof sealing lines. 4-axis platform fits curved grille outline, CCD vision auto compensates positioning deviation, MES records glue volume per workpiece to meet OEM IATF16949 audit requirements.

Tailored for Tier1 suppliers’ curved light guide strip bonding. Adjustable glue flow avoids overflow or insufficient glue, constant temperature tanks prevent silicone glue precipitation, stable thin glue lines guarantee consistent luminous effect of interior ambient lights.

For multi-spec electric air vent plastic shell sealing. Quick-change fixtures support mixed production of round/turbine vents, closed-loop proportional system keeps stable AB ratio to eliminate air leakage defects of air conditioning components.

Heavy-duty two-component dispensing version for new energy truck battery housing. Large 50L heating tanks adapt long continuous production, high-viscosity glue delivery module meets IP67 waterproof sealing standards of commercial power modules

Compact bench-top semi-auto machine for auto modification factories. Low investment, fast program switching for customized grille & ambient light small-batch bonding and sealing jobs.

Auto Dispensing Boost Output

Self-developed servo program with heated stirred tanks to stabilize viscosity. Low-glue alarm avoids production halt. Superior to gear pump dispensers, eliminating incomplete curing and uneven dispensing.

  • “We produce truck battery module housings requiring strict IP67 waterproof standards. HY large 50L heating tank dispenser matches our long shift continuous production. The machine runs stably under double shifts for 10 months without mixing valve blockage, sealing defective rate dropped from 1.3% to below 0.25% after equipment replacement.”

  • "Our workshop makes customized luminous grille lights with frequent shape changes. HY bench semi-auto dispenser switches gluing programs within 10 minutes, cutting much downtime loss. Low initial investment fits our small batch orders, consistent glue lines guarantee waterproof performance for export goods. Online support solves most issues without costly overseas service trips.”

  • “We introduced HY servo two-component dispensing line last year for EV grille lamp sealing. Closed-loop ratio control eliminates bubbling curing defects, MES glue record system helps us pass OEM IATF audit smoothly. Their engineers stayed 10 days on-site for program training, daily flow faults get fixed online within hours. Stable two-shift operation cuts our sealing rework by 70%.”

  • “We picked HY bench-top two-component dispenser for our plastic prototype lab. It only takes 1.2㎡ space and supports 1:1~10:1 adjustable ratio for all new housing sealing tests. Storable gluing paths fit multi-round design iteration, standardized glue data reports fully meet PPAP certification requirements. Their team optimized our sealing process free during delivery.”

Alternative Names

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