Customizable In-Line Vacuum Potting Equipment for Automotive Tier1 Electronic Suppliers

HY customizable in-line vacuum potting machine targets diversified bubble-free encapsulation demands of global automotive Tier1 power & sensor electronic suppliers. Clients can freely configure glue mixing ratio, single/triple vacuum chamber, conveyor width, single/dual dispensing valves and constant temperature tank capacity based on actual workpiece outline and viscosity characteristics. The equipment reserves Ethernet communication port to synchronize vacuum degree, glue ratio and single-tray potting volume data with factory ERP via MES system. Compact semi-auto bench and full long inline production versions are both available for different production scale demands.

Full-Automatic In-Line Vacuum Potting Machine for EV BMS Module Bubble-Free Encapsulation

HY full-automatic in-line vacuum potting machine is customized for mass void-free encapsulation of new energy vehicle BMS high-voltage modules. It integrates independent A&B constant temperature stirring tanks, servo closed-loop proportional mixing unit, triple vacuum chamber continuous conveyor and built-in 3-axis vacuum gantry dispensing system. Real-time vacuum & glue weight dual sensors monitor working status, each workpiece tray binds exclusive QR code to store all potting parameters in MES system. Interlock alarm intercepts unqualified battery boards caused by abnormal vacuum value or uneven mixing ratio on-site.

 

Different from offline single-chamber vacuum dispensers on the market, HY modular in-line continuous structure completes feeding, vacuumizing, potting and discharging in one connected flow without manual workpiece transfer. All vacuum potting control standards comply with automotive IATF16949 specifications, compatible with PU, epoxy and silicone two-component adhesives synchronous production. We deliver 72-hour full machine aging test before shipment and provide one-stop overseas installation, debugging and operator training service. Quick program switching completes product model replacement within 12 minutes, greatly reducing downtime caused by frequent new power module iteration of auto electronic suppliers.

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Параметры настройки

Custom mixing ratio 1:1~10:1 via replaceable metering pump modules for multi-viscosity two-component adhesives.

 

Chemical-Resistance

Custom single/double/triple vacuum chambers, chain/belt conveyor width matched to workpiece dimensions.

Highly Translucent

Adjustable XYZ stroke gantry, single/dual dispensing valves for large tray or multi-workpiece synchronous potting.

Strong Resistance

Custom glue ratio, vacuum degree & potting volume recording, NG alarm and ERP automatic report export modules.

Excellent Hydrophobicity

20L/50L stainless steel tanks with independent heating, stirring and raw material vacuum defoaming functions.

Certified

Optional CCD vision positioning, post-potting curing tunnel and automatic cleaning anti-curing units.

Intelligent MES QR Code Full Traceability System on In-Line Vacuum Potting Line

The embedded MES QR code data linkage system forms the core intelligent advantage of HY inline vacuum potting machines. Each workpiece tray gets a unique QR code bound at feeding; all key parameters including mixing ratio, vacuum level, tank temperature, potting volume and dispensing tracks are automatically recorded and stored locally with cloud backup. It realizes full-lifecycle traceability for quality inquiries and batch recalls caused by internal bubbles, and auto-generates visual daily statistics on glue usage and bubble defect rates.
Supporting mainstream industrial protocols, its MES module seamlessly connects domestic and imported automotive MES & ERP systems without extensive secondary development. Operators monitor real-time running data via the on-board touchscreen, while managers check daily output and defect rates remotely on mobile devices or office PCs.

Closed-Loop Servo Proportional & Multi-Stage Vacuum Defoaming Core Technology of In-Line Potting Machine

The HY in-line vacuum potting machine features dual-core technology: independent closed-loop servo proportional mixing and multi-stage graded vacuum defoaming. Separate servo motors drive A and B glue feeding, with real-time pressure sensors dynamically adjusting speeds for 1:1~10:1 ratio flexibility — no mechanical gear changes needed. Multi-stage adjustable vacuum pre-defoams raw glue and workpiece cavities simultaneously, completely eliminating micro-bubbles in deep-cavity dense winding assemblies. Constant-temperature stirring tanks stabilize viscosity for consistent potting thickness on irregular housings.
Independently developed by HY’s R&D team, the servo and vacuum control program is continuously optimized for high-viscosity epoxy, medium-viscosity PU and precipitation-prone silicone used in new energy power encapsulation. Double-layer insulated heating tanks with anti-lamination paddles prevent viscosity drift during long production runs. Real-time glue shortage and vacuum leakage dual alarms avoid mid-process workpiece scrapping.

Space-Saving Compact Bench In-Line Vacuum Potting Pilot Machine for Automaker R&D Labs

The HY compact bench-top in-line vacuum potting pilot machine is purpose-built for automotive OEM R&D laboratories and small-batch electronic prototype workshops. Integrating mini constant-temperature glue tanks, servo proportional mixing, a single small vacuum chamber and short conveyor line, it fits into less than 1.5 square meters of lab space. The semi-automatic tray feeding mode balances equipment cost with prototype testing efficiency, while detachable nozzles and sealing modules simplify cleaning and glue type switching.
Unlike oversized production lines that waste budget and space, or manual vacuum guns lacking traceable data, this pilot machine retains closed-loop servo mixing, multi-stage defoaming and MES data recording — outputting standardized process reports with bubble inspection images for PPAP certification. Quick program storage handles irregular prototype trajectories, and free pre-delivery path simulation shortens new component development cycles by nearly 30%.

Fields of Application

  • New Energy Vehicle Power Battery & BMS Module Encapsulation

For mass vacuum potting of EV BMS high-voltage boards and battery management modules. Triple independent vacuum chambers shorten cycle time, servo proportional system stabilizes AB glue ratio to eliminate internal voids. MES records vacuum degree & glue volume per tray to meet OEM IATF16949 batch audit standards.

  • Automotive ECU & Sensor Electronic Control Unit Sealing

Tailored for Tier1 auto electronic suppliers’ controller encapsulation. In-line conveyor connects front assembly stations, built-in 3-axis gantry adapts irregular deep-cavity sensor housings. Full negative-pressure potting avoids air trapping to guarantee insulation & waterproof performance.

  • Industrial Inverter & Transformer Coil Encapsulation

For medium & high-power inverter, transformer and motor coil vacuum potting. Large-volume heating tanks prevent high-viscosity epoxy precipitation, adjustable multi-stage vacuum parameters suit dense winding coil structures to eliminate tiny micro-bubbles.

  • New Energy Commercial Vehicle On-Board Charger Encapsulation

Heavy-duty in-line vacuum potting version for truck on-board charger modules. Wide conveyor adapts large-size power assemblies, thermal cycle test matching commercial vehicle wide-temperature working environment after bubble-free encapsulation.

  • Aftermarket Modified Electronic Small-Batch Potting

Compact semi-automatic bench in-line pilot machine for modification factories. Low investment, fast program switching for customized small power supply and sensor prototype small-batch encapsulation.

Core product advantages

Discover the difference that premium engineering makes with Huayu’s HY-SAV400-55L inline vacuum potting machine. Every detail is crafted for durability and performance — from the high-vacuum sealed chamber designed for years of reliable service to the precision drive system powered by servo motors and ball screws. The robust 840kg construction ensures stable operation at full capacity, while the anti-curing system and automatic glue refill protect your production from unexpected downtime. Configurable with multiple pump options, tank sizes from 15L to 55L, and optional upgrades like CCD vision and plasma cleaning, this is a machine that adapts to your evolving needs — quality that lasts, performance that grows.

Step into a new era of encapsulation excellence with Huayu’s HY-SAV400-55L vacuum potting solution. Unlike conventional atmospheric dispensing that leaves trapped air behind, our vacuum chamber technology ensures complete bubble-free potting for critical electronic components. The deep -98KPa vacuum environment allows glue to penetrate every corner of complex geometries, creating a dense, uniform seal that boosts waterproofing from IP67 to IP68 and doubles salt spray resistance to 1,000 hours. With 1~4 multi-head dispensing and configurable gear, screw, or piston pump options, this inline system adapts to epoxy, silicone, and polyurethane materials with unmatched versatility. Setting new benchmarks in precision potting technology.

Transform your production economics with Huayu’s HY-SAV400-55L inline vacuum potting machine. By automating the entire potting process with conveyor-fed inline operation, this system boosts productivity by 3–5 times compared to manual or semi-automatic methods. A single machine replaces 5–6 skilled operators while maintaining consistent 24/7 output. The precision vacuum process reduces material waste by up to 30% and cuts rework rates dramatically by eliminating bubble-related defects. With overall equipment efficiency reaching 95% and glue utilization above 98%, every hour of operation delivers measurable returns. Compact design, low maintenance, and rapid ROI make this the smart choice for high-volume electronics manufacturing.

Advanced vacuum potting technology shouldn’t be complicated to operate — and with the HY-SAV400-55L from Huayu, it isn’t. The intuitive WIN10/PLC+PC control system features a user-friendly interface that puts all critical parameters at your fingertips. Operators can quickly set up recipes, adjust mixing ratios from 10:1 to 1:1, and monitor production status in real time with minimal training. The inline conveyor design makes loading and unloading straightforward, and the observation window provides clear visibility of the vacuum potting process. Weighing 840kg with a sturdy, compact frame, this machine brings industrial-grade vacuum potting capability to your facility without requiring specialized expertise — simplicity that performs.

Precision Vacuum Potting, Perfectly Engineered

Discover the pinnacle of vacuum potting technology with Huayu’s HY-SAV400-55L inline vacuum dispensing machine. Operating at an impressive -98KPa ultimate vacuum level, it ensures bubble-free encapsulation for even the most demanding electronic components. With ±2% mixing ratio accuracy and ±3% dispensing precision, every potting job meets the highest quality standards. The inline conveyor design enables seamless integration into automated production lines, while the WIN10/PLC+PC control system offers intuitive operation and real-time process monitoring. From power electronics to sensor encapsulation, trust Huayu to deliver flawless vacuum potting results every time. Contact us today to discuss your application requirements.

  • “We have cooperated with HY for two complete in-line vacuum potting production lines within two years. All encapsulation vacuum & glue ratio test data comply with EU automotive electronic insulation standards, complete MES data linkage simplifies batch bubble quality traceability management. Delivery schedules are always on time, vacuum pump and dispensing nozzle spare parts supply responds fast, multilingual technical engineers communicate smoothly without barriers for our cross-border OEM supporting projects.”

  • “Our workshop produces customized small power supply and sensor modules with frequent housing shape changes. HY bench semi-auto in-line vacuum potting machine switches encapsulation programs within 12 minutes, cutting massive downtime loss. Low initial procurement cost fits our small batch orders, consistent bubble-free potting guarantees insulation performance of export electronic goods. Online remote support solves most vacuum potting faults without expensive overseas service trips.”

  • “We use HY heavy-duty in-line vacuum potting lines for truck on-board charger encapsulation. Wide conveyor adapts large-size power assemblies, dual vacuum chamber design supports long two-shift continuous production without vacuum pressure drift. The whole line runs stably for 11 months without frequent sealing strip replacement, bubble defective rate dropped from 1.25% to below 0.20% after equipment upgrade.”

Alternative Names

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